There may be a practical manufacturing reason why the M5 Pro chip was nowhere to be found in Apple's latest software code. While the absence of the mid-tier processor identifier earlier this week sparked concerns about a delay, new analysis suggests the chip exists, but Apple is building it differently this time around to save money.
The theory comes from Vadim Yuryev on X, who argues that Apple is leveraging advanced 2.5D packaging technology to streamline its production lines. Rather than designing and manufacturing two distinct silicon dies for the Pro and Max tiers, the company appears to be using a single M5 Max design as the master template for both high-end chips.
Under this unified architecture, the full M5 Max would feature a complete set of components: one CPU chiplet, two GPU chiplets, and the maximum allotment of RAM modules. The M5 Pro would essentially be a "binned" version of that same physical layout. It would use the exact same base but ship with two performance cores disabled on the CPU, only one active GPU chiplet, and fewer RAM chips. Because the physical foundation is identical, the software might not need a distinct top-level identifier for the Pro model in the same way it did for previous generations, explaining why it was missing from the leaked iOS 26.3 code that exposed the Max and Ultra variants.
This approach offers massive advantages for Apple's supply chain. By standardizing the chip design, the company doesn't just save on silicon fabrication costs. It also means the logic board inside the MacBook Pro doesn't need to be redesigned for different processor tiers. A single logic board layout can accommodate both the M5 Pro and M5 Max configurations, significantly reducing the complexity of assembly and the number of unique parts Apple needs to stock.
This efficiency move comes as Apple prepares to refresh its high-end laptops. Retail inventory for the current 14-inch and 16-inch models has been drying up in recent weeks, and reports suggest the new machines are staged for a launch window between February and March. If this chiplet theory holds true, these new Macs could represent a shift in how Apple structures its custom silicon lineup moving forward.